WNiFe Ballast Weight

Tungsten Alloy Ballast Weight Cylinders Studs

Material: Tungsten Heavy Alloys 

Density: 15.8-18.75 g/cm3

Shape: Customized Shapes Tailored Sizes

Applications: Propeller Security Devices, Rivet Rods, Crankshafts, Aviation Use Satellites, Helicopters, Missiles, Gyroscopes, Oil Drills, Gyro Rotors, Azimuth Shafts, Military Shots, Shotgun Cartridges, Golf Counterweights, Prefabricated Fragments, Fishing Pendants, and More

Tungsten Heavy Alloy Ball Pellet

Material: W-Ni-Fe, W-Ni-Cu, or Customized

Composition: 85~99%

Density: 15.8-18.75 g/cm3

Size: Diameter 1~100mm

Application: Military Shots, Shotgun Cartridges, Golf Counterweight, Prefabricated Fragments, Fishing Pendants

Tungsten heavy alloys (WHA), particularly WNiFe, ballast weights are engineered for high density and excellent mechanical properties, making them ideal for various applications in industries such as aerospace, automotive, and defense. 

Tungsten Heavy Alloy Used in Weapons

WNiFe Balls/Spheres

WNiFe balls are spherical ballast weights made from a tungsten-nickel-iron alloy. They are known for their high density, which allows for compact designs without compromising weight. These spheres are often used in:

  • Ballast weights: Providing stability in vehicles and aircraft.
  • Counterbalance weights: Used in various machinery to ensure smooth operation.
  • Precision instruments: Enhancing performance by adding necessary weight without bulk.

The manufacturing process involves sintering tungsten powder with nickel and iron to create a solid structure that withstands high temperatures and stresses.

WNiFe Studs

WNiFe studs are elongated counterweights designed for applications where space is constrained. These studs offer similar properties to the spheres but are tailored for specific mounting or fastening needs. Common applications include:

  • Machinery: Used as counterweights in rotating equipment.
  • Aerospace: Providing balance in aircraft components.
  • Industrial equipment: Enhancing stability in heavy machinery.

The studs are produced using similar sintering techniques as the spheres, ensuring durability and performance under demanding conditions.

Features of Tungsten Heavy Alloys

  • High Density
  • High Melting Point
  • Good Machining Properties
  • Good Mechanical Properties
  • Small Dimensions
  • High Hardness
  • High Ultimate Tnesile Strength
  •  
  • Easy Cutting
  • High Elastic Modulus
  • Non-Poisonous, No Pollution
  • Strong Corrosion Resistance
  • Effective Absorption of X-rays and Gamma Rays (30-40% Higher Absorption Efficiency Than Lead)

Tungsten Heavy Alloy Properties

ASTM B777 (MIL-T-21014 / SAE-AMS-T-21014) is a standard specification for Tungsten Heavy Alloys (WHA). The specification is organized into four classes (1-4). Each categorization or classification represents a percentage amount of Tungsten (W) Alloy.

Class 1: W 90% 

Class 2: W 92.5% 

Class 3: W 95%

Class 4: W 97.5%

 

Tungsten Heavy Alloy GradeWHA-17CWHA-17FWHA-175WHA-18CWHA-18FWHA-185
ASTM B777; AMS-T-21014 ClassClass 1Class 2Class 3Class 4
TypeType II & IIIType II & IIIType II & IIIType II & IIIType II & IIIType II & III
AMS 7725CType 1Type 2
Alloy Composition90WNiCu90WNiFe92.5WNiFe95WNiCu95WNiFe97WNiFe
90% W90% W92.5% W95% W95% W97% W
6% Ni7% Ni5.25% Ni3.5% Ni3.5% Ni2.1% Ni
4% Cu3% Fe2.25% Fe1.5% Cu1.5% Fe0.9% Fe
Density (g/cm3)171717.5181818.5
Density (lbs/in3)0.6140.6140.6320.650.650.668
Hardness (HRC)24~3225~3226~3227~3427~3428~35
Tensile Strength (PSI)≥94,000≥110,000≥110,000≥94,000≥105,000≥100,000
Yield Strength (PSI) 2% OFFSET≥75,000
Elongation, % in 1”>2>5>5>2>3>2
Proportional Elastic Limit (PSI)45,00052,00046,00045,00044,00045,000
Modulus of Elasticity (PSI)40 x 10645 x 10647 x 10645 x 10650 x 10653 x 106
Coefficient of Thermal Expansion x 10E-6/°C (20°- 400°C)5.44.84.64.44.64.5
Thermal Conductivity (cal/s*cm*K)0.230.180.20.330.260.3
Electrical Conductivity (%IACS)141013161317
Magnetic PropertiesNILSlightly MagneticSlightly MagneticNILSlightly MagneticSlightly Magnetic

Tungsten Heavy Alloy Applications

There are many different ways to use Tungsten heavy alloy (WHA). Mostly, we provide WHA parts for ballast weights, radiation shields, boring bars, ordnance components, and other things that need to be really heavy and flexible.

WHA is commonly used in various applications, such as counterweights, inertial masses, radiation shielding, and ordnance products. It is preferred for its strength, density, and weight, making it suitable for applications that require balance weights, such as turbines, crankshafts, and helicopter rotors.

WHA is also used in commercial and military aircraft, spacecraft, defense vehicles, transportation systems, warheads, munitions, and fragmentation.

magnet-in-airospace-e1712298868318
tungsten-heavy-alloy-medical-shielding-x-ray-imaging

In the medical industry, WHAs are used for X-ray shielding in applications such as CT and imaging technologies, nuclear medicine shielding, and surgical robots. The alloying of tungsten allows for the production of complex shapes and forms needed for critical medical devices and technologies.

Below are the typical uses of WHA:

  • Aerospace: Counterweights, balance weights, vibration damping.
  • Defense: Armor-piercing rounds, vehicle counterweights, kinetic penetrators.
  • Oil & Gas: Drilling tools for enhanced hardness and resistance.
  • Industrial Machinery: Balance weights for improved stability and performance.
  • Manufacturing: Wear-resistant components for welding, machining, molds, and castings.
  • Nuclear: Radiation shielding, reactor components for safety and efficiency.
  • Medical: Radiation protection in diagnostic/therapeutic devices.
  • Electronics: Compact, high-density components for reliability and performance.
  • Automotive: Counterweights for vehicle balance and handling.
  • Sporting Equipment: High-density materials for sports gear, optimizing performance.

Packaging

Our Tungsten Heavy Alloy products are meticulously tagged and externally labeled, ensuring both efficient identification and rigorous quality control. We prioritize utmost care to prevent any potential damage that may occur during storage or transportation.

 
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